Aluminium Honeycomb Core
Description
Aluminium honeycomb core is created by bonding thin aluminium foils in layers, applying adhesive lines, and expanding them into a hexagonal cell pattern.
This process produces a uniform and lightweight structure with excellent compressive strength and rigidity.
Its precise honeycomb geometry helps distribute loads evenly, making it an ideal structural core for composite panels and other engineered materials.
It’s Application
- Automobile
- Railway
- Aerospace & Aviation
- Architecture & Construction
- Wind Turbine
- Marine
- Industrial
- Cleanroom System
Broucher
Customization
Happens
At
Mass Decor
Products!
Made with care,
built to last,
and
customized to fit
every need.
Our standard honeycomb can be expanded to the following sizes
and
depending on the cell size we can tailor it to your requirements.
W 2500mm x L 1250mm
W 3000mm x L 1500mm
Technical Specification!
| Honeycomb core’s properties | 50 Microns | ||||
|---|---|---|---|---|---|
| Aluminium Alloy series 3000 | 3003 | ||||
| φ Honeycomb in mm ca. | 3.8 | 6 | 9 | 12 | 19 |
| φ Honeycomb in inches | 1/8″ | 1/4″ | 3/8″ | 1/2″ | 3/4″ |
| Density kg/m3 | 112 | 56–59 | 39–40 | 29–30 | 20–21 |
| Compressive stabilised strength MPa | 6.8 | 3.0–3.5 | 1.4–1.95 | 0.8–0.95 | 0.4–0.6 |
| thickness’ tolerance mm | ± 0.1 ( ± 0.05 on request ) | ||||
| dimension’ tolerance mm | ± 30 | ||||
| maximum use temperature °C | 180° | ||||
| Honeycomb core’s properties | 70 Microns | ||||
|---|---|---|---|---|---|
| Aluminium Alloy series 3000 | 3003 | ||||
| φ Honeycomb in mm ca. | 3.8 | 6 | 9 | 12 | 19 |
| φ Honeycomb in inches | 1/8″ | 1/4″ | 3/8″ | 1/2″ | 3/4″ |
| Density kg/m3 | 123 | 80–83 | 54 | 40–42 | 27–29 |
| Compressive stabilised strength MPa | 6.8 | 3.0–3.5 | 1.4–1.95 | 0.8–0.95 | 0.4–0.6 |
| thickness’ tolerance mm | ± 0.1 ( ± 0.05 on request ) | ||||
| dimension’ tolerance mm | ± 30 | ||||
| maximum use temperature °C | 180° | ||||
Its Application And Benefits!
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Its Benefits!
Less Fuel Consumption
Aluminium honeycomb panels are 40–60% lighter than traditional solid metal sheets of the same stiffness.
This large reduction in weight lowers the total mass of the railway coach, meaning the engine needs less energy to move the train.
In real applications, a 10% reduction in coach weight can improve fuel efficiency by 5–7%.
Because honeycomb structures drastically cut non-load-bearing mass, operators benefit from lower fuel usage and long-term operating cost savings.
Advanced Safety Standards
The hexagonal honeycomb structure acts like a scientific energy-absorbing lattice, spreading impact loads across thousands of small cells.
This improves crash safety by absorbing up to 20–30 times more impact energy per kilogram compared to solid aluminium sheets.
Additionally, aluminium has a melting point of 660°C, meaning it does not burn and slows fire spread, helping compartments meet EN45545 railway fire-safety requirements.
These properties together deliver a higher level of structural stability and passenger protection.
Eco-
Friendly
Because honeycomb cores use far less raw material than solid metal, they reduce material consumption by nearly 50% while still maintaining strength.
Combined with the 40–60% reduction in coach weight, this leads to lower operational emissions—often 4–6% less CO₂ per coach per year due to reduced fuel usage.
Aluminium is also 100% recyclable without losing strength, making the material fully reusable at the end of the compartment’s service life.
Products
Recommended
By
Mass Decor!
Aluminium Honeycomb Core
Description
Aluminium honeycomb core is created by bonding thin aluminium foils in layers, applying adhesive lines, and expanding them into a hexagonal cell pattern.
This process produces a uniform and lightweight structure with excellent compressive strength and rigidity.
Its precise honeycomb geometry helps distribute loads evenly, making it an ideal structural core for composite panels and other engineered materials.
It’s Application
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Broucher
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Questions? We’re here to help!
Available Monday-Saturday 10am-6:30pm IST
Aluminium Honeycomb Core
Description
Aluminium honeycomb core is created by bonding thin aluminium foils in layers, applying adhesive lines, and expanding them into a hexagonal cell pattern.
This process produces a uniform and lightweight structure with excellent compressive strength and rigidity.
Its precise honeycomb geometry helps distribute loads evenly, making it an ideal structural core for composite panels and other engineered materials.
It’s Application
Your content goes here. Edit or remove this text inline or in the module Content settings. You can also style every aspect of this content in the module Design settings and even apply custom CSS to this text in the module Advanced settings.
Broucher
Your content goes here. Edit or remove this text inline or in the module Content settings. You can also style every aspect of this content in the module Design settings and even apply custom CSS to this text in the module Advanced settings.
Questions? We’re here to help!
Available Monday-Saturday 10am-6:30pm IST
Your Title Goes Here
Your Title Goes Here
| Honeycomb core’s properties | 50 Microns | ||||
|---|---|---|---|---|---|
| Aluminium Alloy series 3000 | 3003 | ||||
| φ Honeycomb in mm ca. | 3.8 | 6 | 9 | 12 | 19 |
| φ Honeycomb in inches | 1/8″ | 1/4″ | 3/8″ | 1/2″ | 3/4″ |
| Density kg/m3 | 112 | 56–59 | 39–40 | 29–30 | 20–21 |
| Compressive stabilised strength MPa | 6.8 | 3.0–3.5 | 1.4–1.95 | 0.8–0.95 | 0.4–0.6 |
| thickness’ tolerance mm | ± 0.1 ( ± 0.05 on request ) | ||||
| dimension’ tolerance mm | ± 30 | ||||
| maximum use temperature °C | 180° | ||||
Customization
| Honeycomb core’s properties | 50 Microns | ||||
|---|---|---|---|---|---|
| Aluminium Alloy series 3000 | 3003 | ||||
| φ Honeycomb in mm ca. | 3.8 | 6 | 9 | 12 | 19 |
| φ Honeycomb in inches | 1/8″ | 1/4″ | 3/8″ | 1/2″ | 3/4″ |
| Density kg/m3 | 112 | 56–59 | 39–40 | 29–30 | 20–21 |
| Compressive stabilised strength MPa | 6.8 | 3.0–3.5 | 1.4–1.95 | 0.8–0.95 | 0.4–0.6 |
| thickness’ tolerance mm | ± 0.1 ( ± 0.05 on request ) | ||||
| dimension’ tolerance mm | ± 30 | ||||
| maximum use temperature °C | 180° | ||||
Aluminium Honeycomb Core
Description
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Customization
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It’s Application
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Broucher
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Aluminium Honeycomb Core
Description
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Technical Specs
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It’s Application
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Broucher
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